Category Archives: Heat Sink Attach

Heat Sink Selection Made Easy: an ATS Thermal Engineering Free Webinar 4/22 @ 2PM

As heat dissipation needs for electronic devices grow rapidly, choosing the right heat sink the first time is essential. With so many application requirements and heat sink options, this can be a daunting task. In this webinar, attendees will learn about the importance of system airflow and its impact on heat sink design; attachment methods and how to solve design challenges thermally and mechanically; and how to make the right custom or off-the-shelf heat sink choice for your application and budget. To register for this webinar, click to, “Heat Sink Selection Made Easy“.

What Heat Sink Attach Method to choose? Alpha’s “Quick Set” Heat Sinks & ATS superGRIP are two ways to try

For those of us in the heat sink, heat sink attach and thermal design space heat sink attach is a big bugaboo.  There are many options to choose from for sure and each has it’s own pluses and minuses.   The key is to choose the right attachment method given the thermal requirements, application and cost.  Many times engineers will just default to tape and when in doubt will choose epoxy.   At ATS we’ve seen the use of thermal epoxy so much it makes us weep!   Epoxy seems like the answer to make sure a heat sink stays on during shock and vibe testing.  The use of the epoxy is subject to many variables.  There are other options, two of which just came onto the market.

Alpha Novatek has just released it’s Quick Set family of Heat Sinks.  Here’s a description from their press release

Electronic components have become faster and more compact, generating more heat and increasing thermal densities. This has led to the use of heat sinks of increased size and mass. One of the biggest challenges for thermal/mechanical engineers is mechanically mounting larger heat sinks while minimizing the amount board real estate used by the attachment mechanism. Generating sufficient attachment force is also critical with regards to mechanical security and proper performance of thermal interface materials.

Alpha’s new Quick Set series heat sinks have been designed to address both issues, providing secure and reliable attachment while requiring the absolute minimum of board real estate.

In a nutshell, Quick Set requires a small mounting pins be placed onto a PCB. Mounting pins only require 1.8mm[.071″] diameter holes in the PCB.  Then a heat sink can be clipped on creating a secure attachment that uses minimum space.   It also appears it can handle oversize heat sinks too, a real boon with large footprint semiconductors.  More information and photos are on the official announcement on Alpha Novatech’s web site at this link here.

For ATS’s part, we’ve approached this same problem of heat sink attachment by way of clip technology.   Our latest is superGRIP, an attach technology which puts a clip around the semiconductor and allows spring to hold the heat sink down.  Our studies and those of our major customers indicate superGRIP does not put strain on a BGA.   superGRIP’s differentiator over Alpha’s Quick Set is that superGRIP does not require any holes in an electronics board PCB.   It also provides the precise pressure to allow phase change interface material to be used to it’s best advantage with a heat sink.  You can learn more about superGRIP by visiting ATS’s Slideshare Channel or by visiting ATS superGRIP Web Site.

The fallacy of the drop in replacement heat sink

Sometimes we get requests for heat sinks that go something like this:

Requester: “I need a heat sink that looks like [insert other manufacturer here].  Can you like, just cross it over? You know, anything will do as long as it looks kinda like what I need”

ATS Engineer: “Okay, so is this heat sink you need going on a CPU, or a DSP?

Requester: “Umm, its hot, I know that.  Really hot”

ATS Engineer: “Okay, well we can work with that.  Can you tell  us if there is a fan near the device?

Requester: “We  have a big fan, really big. Lots of air moving in that box now let me tell you”.

ATS Engineer: “Right then. We’ve got a super hot chip and a hurricane worth of air moving around, do I have that right?”

Requester: “Yes, exactly!”

What we have exactly is a sincere request but not a whole lot of information by which to be helpful.

The fact is, drop in replacement heat sinks rarely are.  There are many vectors of design when doing a thermal design. Slapping any old heat sink on and attaching a giant fan may simply not work or be way too expensive.

So what to do?

Well, to the rescue is ATS with our handy ATS Heat Sink Questionnaire.  We use this all the time and it is ideal for us (and likely for other engineers too) to gleen the key data necessary to start coming up with the right heat sink, heat sink attach, and thermal interface material necessary to cool a projects hot processor.

We love to hear from our customer’s toughest problems because out of 4000 different heat sink designs we probably have something off the shelf to make  your CPU or other hot thingy cool, reduce the size of your hurricane force fan, and give you a more cost effective and elegant solution.