Category Archives: Heat Sinks

LED Lighting Needs Good Thermal Design for Long Life

Over at Electronics Weekly, Adrian Rawlinson has a nice article on the necessity of LED lighting to have good thermal design. While LED lights are cool on the surface, the electronics that drive them are hot! Heat sinks and good thermal design are a necessity.

Adrian notes, among other things that:

  • LED Lights are moving into the 35W range giving them almost blinding brightness and the commensurate is hot
  • LED’s are driven by electronics and that means IC’s. The basic thermal building block here is junction temperature. And that has to be managed somehow for the electronics and therefor the light to have a reasonable service life.

There’s alot more worth reading in his article, “Good Thermal Design Extends LED Lifetimes”

ATS has done quite a bit of work in this area as well, through our work with Lemnis Lighting cooling 75W LED and our being an LED partner with Digi-Key we’ve applied the basics of thermal design to LED with great success.

ATS has an article we published in QPedia on Thermal Design for LED Lighting we’d invite our readers to view, you can find it at: “Cooling High Power LED’s“

“How to Select a Thermoelectric Cooler”; a “how to article” from ATS Thermal Labs

Thermoelectric coolers, or TECs, can be used to heat or cool components and/or systems with low power dissipation.  This ability, along with their high reliability, make TECs a strong choice for providing precise thermal control over a heat-generating device.  While there are a number of issues that can effect which TEC you choose, there is a basic approach that can help you successfully chose the right one for your application.  Read our article from QPedia, “How to Select a Thermoelectric Cooler” for the details

The fallacy of the drop in replacement heat sink

Sometimes we get requests for heat sinks that go something like this:

Requester: “I need a heat sink that looks like [insert other manufacturer here].  Can you like, just cross it over? You know, anything will do as long as it looks kinda like what I need”

ATS Engineer: “Okay, so is this heat sink you need going on a CPU, or a DSP?

Requester: “Umm, its hot, I know that.  Really hot”

ATS Engineer: “Okay, well we can work with that.  Can you tell  us if there is a fan near the device?

Requester: “We  have a big fan, really big. Lots of air moving in that box now let me tell you”.

ATS Engineer: “Right then. We’ve got a super hot chip and a hurricane worth of air moving around, do I have that right?”

Requester: “Yes, exactly!”

What we have exactly is a sincere request but not a whole lot of information by which to be helpful.

The fact is, drop in replacement heat sinks rarely are.  There are many vectors of design when doing a thermal design. Slapping any old heat sink on and attaching a giant fan may simply not work or be way too expensive.

So what to do?

Well, to the rescue is ATS with our handy ATS Heat Sink Questionnaire.  We use this all the time and it is ideal for us (and likely for other engineers too) to gleen the key data necessary to start coming up with the right heat sink, heat sink attach, and thermal interface material necessary to cool a projects hot processor.

We love to hear from our customer’s toughest problems because out of 4000 different heat sink designs we probably have something off the shelf to make  your CPU or other hot thingy cool, reduce the size of your hurricane force fan, and give you a more cost effective and elegant solution.

ATS offers specific heat sink solutions for Freescale Semiconductor’s QorIQ Platforms

ATS has a complete line of heatsink cooling solutions for Freescale Semiconductor’s QorIQ Platforms.   Our solutions utilize both our maxiGRIP and superGRIP technology for reliable and consistent application of pressure so that phase change interface material can effectively be used.  Coupled with maxiFLOW(TM), the junction temperature in many applications can be dropped significantly over standard solutions.

You can read all about them in our brief presentation here, “ATS Heat Sink Solutions for Freescale’s QorIQ Platforms“.

Avnet is hostessing a webinar with Freescale Semiconductor on how to move to the QorIQ Platform.   They are holding it on March 3.   To register for that webinar, click on over to, “Making the Move to Multicore with Freescale Semiconductor’s QorIQ Platforms“.

Frigus Primore’s HSink heatsink design tool claims to optimize your heatsink designs fast!

Dr. Ake Malhammer at Frigus Primore has a front end Heatsink design tool call HSink that’s worth a look, the tool purports to take users “from an idea to an actual design in the smallest time possible”.

You can have a look here:  HSink heatsink design tool