Category Archives: Heat Sinks

How to use silicon to create a cost effective and thermally effecient microchannel heat sink

As liquid cooling technology is more readily adopted in electronics thermal management, particularly where very high heat fluxes are involved, there is a push to develop more efficient and cost effective cold plates to transfer device heat into the liquid cooling loop.   More than twenty years ago, Tuckerman and Pease pioneered the notion of microchannels for high-capacity cooling.  They noted that one particularly effective design would be to carve microscale channels into a piece of material.   The local heat transfer coefficient increases with the decrease of channel size and heat transfer would increase as more surface area is generate.

How do you create a cost effective and thermally efficient microchannel heat sink from this?   Click to ATS’s free “how to do it” paper by ATS’s Thermal Team, by visiting this link, “Using Silicon Microchannel Heat Sinks for Thermal Management“

Novel Concepts thermal calculators give you free tools to get your thermal designs done faster

Novel Concepts has a series of on-line tools to help you get your thermal development work done faster. The tools are free at their site here and include:

  • Slab Thermal Resistance: This one-dimensional steady-state heat conduction calculator provides the thermal resistance through the height axis of a solid slab, given uniform heat input and output, and having insulated sidewalls.
  • Cylinder Thermal Resistance: This one-dimensional steady-state heat conduction calculator provides the thermal resistance through the height axis of a solid cylinder, given uniform heat input and output, and having insulated sidewalls.
  • Hollow Cylinder Thermal Resistance: This one-dimensional steady-state heat conduction calculator provides the thermal resistance through the sidewall of a hollow cylinder, given uniform heat input and output, and having insulated ends.
  • Slab Thermal Resistance With Constriction: This two-dimensional steady-state heat conduction calculator provides the thermal resistance through the height axis of a solid slab, flat heat pipe, or heat spreader, including the thermal constriction resistance resulting from a heat source that is smaller than the slab, given uniform heat input and output, and having all other surfaces insulated.
  • Slab Mass Thermal Resistance: This one-dimensional transient heat capacitance calculator provides the thermal resistance of a solid slab, given the mass thermal properties, finite heat input, and being fully insulated.
  • Mass Flow Thermal Resistance: This one-dimensional steady heat capacitance calculator provides the thermal resistance of a mass flow system, given the mass thermal properties and flow rate.
  • Slab Fin Efficiency: This one-dimensional steady-state heat conduction calculator provides the fin efficiency or effectiveness of a slab or cuboid shaped fin, given uniform cross-sectional area, uniform heat input, and insulated ends.
  • Pin Fin Efficiency: This one-dimensional steady-state heat conduction calculator provides the fin efficiency or effectiveness of a pin or cylindrical shaped fin, given uniform cross-sectional area, uniform heat input, and insulated ends.
  • Forced Convection Heat Sink Thermal Resistance: This steady-state forced convection heat sink calculator provides thermal resistance and pressure drop, given uniform heat input and uniform air flow. This model is based on the fluid properties of air at 50°C, and includes entrance and exit pressure loss effects, and excludes any base conduction resistance.
  • Peltier (thermoelectric) Cooler Thermal and Electrical Performance:
    This steady-state calculator provides the thermal and electrical performance of a Bismuth Teluride based Peltier (thermoelectric) cooling system, as a function of ambient temperature, hot and cold side heat exchanger performance, thermal load, Peltier module thermopile) geometry, and Peltier electrical parameters.

You can check these tools out for yourself by visiting them at this link: Novel Concepts Thermal Calculators

Heat Sink Selection Made Easy: an ATS Thermal Engineering Free Webinar 4/22 @ 2PM

As heat dissipation needs for electronic devices grow rapidly, choosing the right heat sink the first time is essential. With so many application requirements and heat sink options, this can be a daunting task. In this webinar, attendees will learn about the importance of system airflow and its impact on heat sink design; attachment methods and how to solve design challenges thermally and mechanically; and how to make the right custom or off-the-shelf heat sink choice for your application and budget. To register for this webinar, click to, “Heat Sink Selection Made Easy“.

How to implement liquid cooling at the chip level: liquid cooled microchannel heat sinks to the rescue!

Liquid cooled micro-channel heat sinks have been shown to be a very effective way to remove high heat load.  The single phase liquid cooled microchannel has been used in many performance critical applications such as laser diodes, RF power amplifiers and CPU cooling.  A two phase version offers even greater capacity to cool.   Click here to ATS’s QPedia white paper to read all about how to use them (yes, it’s free and written by ATS’s Thermal Engineering Team):  Critical Heat Flux of Boiling in Microchannels.

Low Profile Heat Sink Cools ASICs in Tight Packaging Conditions

Advanced Thermal Solutions (ATS) has introduced the ATS-56002 maxiFLOW™  heat sink which is specially designed for cooling hot ASICS in narrow packages where space and airflow are limited.

The ATS-56002 maxiFLOW heat sink features a low profile, spread fin array that maximizes surface area for more effective convection (air) cooling without the need for an integral fan. The 56002 heat sink is just 4 mm high; its length and width are both 25 mm. The aluminum sink features a black anodized finish. It comes preassembled with a high performance thermal interface material (TIM) with double-sided adhesive to enhance thermal transfer. The heat sink’s thermal resistance is just 5.2°C/W at 200 ft/min airflow in ducted conditions.

To learn more, please visit qats.com by clicking to “ASIC Cooling Solutions w/Thermal Tape Attachment“.