Category Archives: Liquid Cooling

Dr. Reza Azizian Giving Nanofluid Presentation for PSMA Webinar

Reza Azizian

Dr. Reza Azizian, a research scientist at ATS and an expert on nanofluids, will speak about nanofluid technology as part of a PSMA webinar on Thursday, Oct. 6. (Josh Perry/Advanced Thermal Solutions, Inc.)


On Thursday, Oct. 6, Dr. Reza Azizian, a research scientist at Advanced Thermal Solutions, Inc. (ATS), a leading-edge engineering and manufacturing company focused on the thermal management of electronics, and an expert on nanofluid technology, nano-engineered surfaces, fluid dynamics, heat transfer and two-phase flow, will present “Nanofluids for Electric Cooling” as part of a webinar sponsored by the Power Sources Manufacturers Association (PSMA).

Dr. Azizian will join a panel of experts to discuss the enhanced heat transfer properties of nanofluids and their potential for the thermal management of compact, liquid-cooled electronics. Dr. Azizian will present an overview of the current stage of nanofluids technology, state-of-the-art research into nanofluid thermos-physical properties, convective heat transfer, and boiling heat transfer.

Prior to the webinar, Dr. Azizian sat down with the Josh Perry, Marketing Communications Specialist at ATS, to speak about his career, his interest in nanofluids technology, and the upcoming webinar.

JP: Thank you for sitting down with us. We want to highlight the work that the engineers are doing here at ATS, so I appreciate you taking a few minutes out of your schedule for this Q&A. I saw on your bio that you got your doctorate in Australia, is that where you’re from?
RA: Thanks for having me! No, originally I am from Iran and I did my undergraduate there; then I moved to Turkey and did my Master’s in Turkey. After that I moved to Australia and I did my Ph.D. in Australia. And then I ended up in Boston and did my post-doc at MIT.

JP: How did you end up at MIT?
RA: There is a very famous professor at MIT who was working on heat transfer in nanofluids back then. I invited him to Australia. He came and visited our facility in Australia and gave a talk and then he became interested in my research. Then he invited me over and during my Ph.D. I came to MIT as a visiting student and I was here for a year and then I went back to finish my Ph.D. and came back as a post-doc.

JP: How did you end up joining the team at ATS?
RA: It was four years ago as a visiting student. I have a very good friend in Australia and I was always interested in high technology, heat transfer, electronic cooling, and then he sent me the link to the ATS website and said, ‘Hey Reza, while you’re in Boston, you might want to visit this company.’ I thought, wow this is cool. I went through the website to see what ATS does and saw some fascinating projects done by ATS. So, I emailed Dr. Kaveh Azar and he responded to one of my emails and then that’s how we got in touch and then I visited the ATS facility, and coincidentally when I went back to MIT and I was talking to my supervisor and I said, ‘Oh, I went and visited this company and they’re doing a great job.’ He said, ‘Oh, the name is very familiar.’ We realized that when he graduated, something like 16 years ago, he applied here for a job and got a job offer but he got a position at MIT so now he’s a professor there. I kept my contact with Kaveh and then I went back to Australia and finished my Ph.D. After I came back to the U.S. as a post-doc, I invited them to MIT to come and visit our laboratory. So, we stayed in touch.

That’s how I came to know ATS and I realized that they are doing a great job in electric cooling and I was always interested because in electronic cooling there is no limit basically. Electronic equipment is becoming smaller and smaller every day and the only limit is thermal, at least at the moment. The only barrier is thermal issue for the advancement of electronic cooling and that’s why basically all of the funding from the Department of Defense, NASA, etc., it’s all on cooling. Because again, at this stage with all of these nanotechnologies and manufacturing capabilities, they don’t have any barrier to make things smaller except thermal. It’s a very interesting area of research and, you know, when you’re at the university you do cutting-edge research, which is cool, but it’s always nicer to do the research and then build something and use your knowledge in a more applicable way.

JP: Many of the people who read this will probably know, but what are nanofluids?
RA: Nanofluid is the term that you use when you disperse metal or metal oxide nanoparticles, which with the dimensions of 109 m, which is like .000000001 meter…very tiny, and you disperse these in your base fluid, whatever it is – could be water, oil, anything – and because they are tiny they are going to stay dispersed and at the same time because they are metal or metal oxide their thermal conductivity is going to be much higher than your base fluid. In simple language, thermal conductivity means the ability of the material to transfer heat. So, for example, for water the thermal conductivity is .6 W/mK, but for copper it’s like 400 W/mK, so you can assume that by mixing these two, again because the particles are tiny you will still have your liquid, which can easily flow, but at the same time it has higher thermal conductivity compared to the base fluid that you have.

The nanofluid term comes into play because of the heat transfer limitations that you normally have. In very general terms, there are two ways that you can increase the rate of heat transfer. One of them is increasing the surface area and the other is to increase the flow rate. Increasing the surface area, you are normally limited by the space that you have, right, and also increasing the flow rate you should use a bigger pump for example, to have a higher flow rate, which these are all costly. The only option left is if you can play with your working fluid and see how you can improve that and one of the ways you can improve that is by dispersing these nanoparticles to increase the overall thermal conductivity of your working fluid.

JP: How did you get interested in nanofluids? How did that become the focus of your studies and work?
RA: I’ve been working on nanofluids for the past 10 years. I came to know nanofluids during my Master’s and it was for my final-year project. I was looking for something cool and, even back then, nanotechnology was everywhere and then I was looking for something in the area of nanotechnology and heat transfer. I remember, my supervisor didn’t know much and he was like, ‘If you’re going to do this then you’re going to be on your own. I can’t help you much.’ It was funny, I went to the Internet to look up nanofluids and the first thing that came up was the name of this professor at MIT that I was working with during my post-doc. Back then, I remember I was sitting in my office and his name came up and I was telling my office mate, ‘This guy is cool. I’m going to go and work with him one day.’ And he laughed at me like, ‘Oh from here you’re going to go and work with him at MIT? Such a dream.’ And I’m here now.

JP: Obviously there is quite a bit more known about them now, how much has the subject matter changed in the 10 years that you’ve been studying nanofluids?
RA: The good thing is that now there are companies that are actually making nanofluids with very good stability – the particles don’t settle, they stay stable for a long time – and they commercialized a couple of nanofluids that are available now. They even use them in car engines, in the radiators, to increase the rate of cooling. They use it for CPU cooling. Next month, I’m going to go to Europe, there’s an event for the European Union, and they’re trying to basically commercialize nanofluids by 2020. They’re trying to see what are the barriers. The field’s improved a lot. The whole term of nanofluid was invented in 1999, so it’s only 17-18 years. So, it’s a fairly new area of research and seeing this technology commercialized now…the progress was quite fast.

JP: What will you be talking about in the PSMA webinar taking place on Thursday, Oct. 6?
RA: I’m going to be talking about nanofluids in general. What are nanofluids, basically, and what are the applications of nanofluids, in particular, in electronic cooling and high-powered electronics, which is the interest to PSMA. Then I’m going to give a brief explanation about the thermo-physical properties of the nanofluids followed by how they behave under laminar and turbulent flow conditions or even boiling for immersed cooling of electronics. And then I will conclude my talk by [explaining] what is the state-of-the-art and what are the future directions we expect nanofluids are heading to.

JP: Why do you think this is an important topic? Why do you think nanofluids are important as we go forward in the world of electronics cooling?
RA: These tiny particles, you add them to your working fluid and you don’t add much to the pumping power that you’re going to use because they are tiny, but at the same time you see 15-20 percent enhancement (depending on the nanoparticles and working fluid combination) in the heat transfer coefficient without changing any hardware. So, it has a very good potential and, again, this is only for single-phase heat transfer. In the case of immerse cooling of high-powered electronics, which boiling is the main heat transfer mechanism, we were able to see 200-250 percent enhancement in the value of critical heat flux by just changing the working fluid to nanofluid. It’s a very convenient way of doing it.

JP: Do you see nanofluids as the future of the industry? Do you see this is where electronics cooling is heading?
RA: I have to highlight that there are still problems with using nanofluids. This is why there is still research going on in this area. Stability is a big issue. You can use definitely some form of surfactant, which is a polymer that covers these particles’ surfaces and that keeps them dispersed. But in general if you don’t have that these particles, because they are tiny, they are under constant Brownian motion and when they become close to each other they stick to each other and then they agglomerate and they settle. So, there are still some issues that different research groups are trying to address but definitely it’s an area that I think is very useful for electronic cooling.

JP: Is research still going on here at ATS? Are you still really involved in the research and trying to find more applications for it?
RA: Yeah, yeah…we are always trying to push more towards using nanofluids. And hopefully we’ll see more in the future.

If you are interested in the PSMA webinar on Oct. 6, contact [email protected] no later than Oct. 4. For more information about Advanced Thermal Solutions, Inc., its thermal management products, testing equipment, and consulting services, visit www.qats.com.

Leak Detectors for Liquid Loop Systems

(This article was featured in an issue of Qpedia Thermal e-Magazine, an online publication dedicated to the thermal management of electronics. To get the current issue or to look through the archives, visit http://www.qats.com/Qpedia-Thermal-eMagazine. To read other stories from Norman Quesnel, visit https://www.qats.com/cms/?s=norman+quesnel.)

Liquid Cooling Leak Detector by Advanced Thermal Solutions     Liquid leaks can occur in many places. For autos, they can be motor oil or engine coolant dripping onto a driveway, sometimes leading to expensive repairs. For drinking water, problems with complex, often crumbling piping systems causes a waste of this essential resource. A report from the American Society of Civil Engineers stated that every day, seven billion gallons of drinking water disappears, mainly due to leaky pipes and mains. [1]

When water leaks from water coolers, cold plates, dispenser and filtrations systems the consequences are just as unwelcome. According to a major insurance company, water leaks are among the leading causes of property damage in commercial properties. The most common sources of these leaks are water heater/cooling closets, laundry rooms, dishwashers, refrigerators with ice makers, sinks and toilets. [2]

Many insurers recommend the use of water leak detection systems, also called water damage loss mitigation devices. These devices detect and alert when a water leak occurs. Some systems are capable of stopping or diverting the leaking water. A range of these detection devices are available to help prevent losses from slow leaks as well as more forceful types of water damage. The simplest units cost as little as $50 and systems with broader features reach $1,400 per unit.

Leak detectors can be passive or active. A simple passive system will provide a leak alert, e.g. alarm, to the area impacted while an active system can send a warning to a central monitoring station and also stop water flow by activating a shutoff valve. [2]

One manufacturer offering a water alarm is Gizmode Innovations. Their 9-volt powered Water Screamer quickly detects water and emits an extra-loud siren (130 dB) that can be heard throughout a workplace or home. The company also offers Flood Stop, an active system that detects leaks and shuts off a water supply automatically.

Passive Water Screamer Leak Detector        Active Flood Stop System
Figure 1. The Passive Water Screamer (Left) Emits a Loud Alarm When it Detects Water. The Active Flood Stop System (Right) Detects Leaks and Shuts Off the Water Supply [2]

Another active leak detection system is the Water Cop, by DynaQuip. [3] Designed for domestic use, the Water Cop automatic shutoff valve is installed on a home’s main water line near the existing manual shut-off valve. WaterCop flood sensors install near appliances that use water and in rooms where running water is present. When water comes in contact with any of the sensors, a wireless signal is broadcast to the WaterCop main valve causing the valve to close. Water flow is quickly cut off to all areas of the home and any flooding is stopped. DynaQuip also offers the LeakStop, a single-point leak detection system. This wired version detects leaks at a single location (such as a water heater or washing machine) and automatically shuts off the water supply to just that device.

 

DynaQuip Water Cop System
Figure 2. The DynaQuip Water Cop System Automatically Shuts Off the Main Water Supply to a Home at the First Sign of a Leak [3]

For industrial use, Advanced Thermal Solutions, Inc. offers a series of Automatic Shut-Off Valves, electronic devices for detecting water leaks in coolers, cold plate loops, dispensers and filtration systems. When these systems detect a leak they automatically shut off a valve in the piping to prevent water flow, and provide a beeping alarm. For water-based systems that include filtration, the valves provide an audible end-of-filter life alert. Valves on the base model are plastic, and for higher pressures, up to 8 Bar (116 psi), brass valve units are also available. [4]

 

Liquid Cooling Leak Detector by Advanced Thermal Solutions
Figure 3. An Automatic Shutoff Valve for Detecting and Stopping Water Leaks in High Water Pressure Systems [4]

For larger installations such as data centers, a continuous-run sensing system makes use of cable-based intelligent sensors. These cables enable the detection of multiple leaks over wide areas, and can quickly pinpoint the exact location of each leak. With the intelligent cable sensor, businesses can easily detect single or multiple water leaks in a specific area or areas in conjunction with a zone control panel. Installations with large cooling systems are typically divided into multiple zones and feature multi-zone control panel. For these, the sensing cable is placed on the floor or the sub-floor around the potential leak sources, with each cable monitoring one zone. This allows each zone’s sensitivity to be adjusted. If water or other liquids contact the cable anywhere along its length, the control panel announces the water and in which zone the leak is located.

Leak Detector Sensing Cables
Figure 4. Sensing Cables Can Detect Multiple Leaks Over Wide Areas and Pinpoint the Location of Each Leak [5]

For even larger areas, the exact location of water leaks can be pinpointed using one continuous length of the sensing cable in conjunction with a “distance read” control panel. In one example, a single cable sensor of several thousand feet is installed throughout a floor or sub-floor around possible water sources. When a leak occurs, the control head announces this information and provides a distance measurement within a few feet. This data is cross-referenced with the cable route map that indicates the corresponding location of the leak. The “distance read” system is ideal for locations where it is not possible to view the cable, or any water that may come in contact with it, such as large raised-floor areas. [5]

Leak detectors can also be accessed by smartphones, tablets and desktop PCs for remote monitoring of water leaks, as well as a water-using device’s temperature and humidity. One system is available from La Crosse Technology. Their water leak detector transmits data to a gateway connected to a local router, which uploads the data to a La Crosse website for 24/7 monitoring by smartphone or other devices.

Remote Water Leak Detector
Figure 5. A Remote Water Leak Detector from La Crosse Technology Can Be Monitored by Mobile Devices, and Sends Email and Text Alerts [6]

Alerts from the La Crosse leak detectors are automatically sent as email or text messages. For domestic use, these remote water detector systems provide an early warning when the location is unattended. The systems are particularly useful in unoccupied centers where property damage can be caused by faulty pipes or hoses, water processing systems, or by water pipes that have frozen and burst. [6]

In summary, leak detection is an intricate part of any liquid cooled system since any leakage of the coolant may cause significant damage. Thus, leak detection is more acute in mission critical centers that serve millions of users, where its absence may bring major disruption to the area and facilities it provides service to.

ATS has leak detectors and other liquid cooling products, click the following link to learn about them ATS Liquid Cooling Products, or email us at [email protected] or call us at 781-769-2800. You can reach the author of this piece, Norm Quesnel, at [email protected]

References

  1. American Water, http://amwater.com/corporate-responsibility/environmental-sustainability/environmental-stewardship-and-innovation/conservation/reducing-water-loss.html [link not active]
  2. Fireman’s Fund Insurance Company, http://www.ffido.com/iCustomer/tools/content/?c=41942
  3. http://homecontrolsblog.wordpress.com/2013/05/31/how-to-prevent-water-damage-with-leak-detection-systems/
  4. Advanced Thermal Solutions, Inc., http://www.qats.com/Products/Liquid-Cooling/Leak-Detector/ATS-LD-14BR
  5. com, http://www.automatedbuildings.com/news/feb03/articles/rle/rle.htm
  6. La Crosse Technology, http://www.lacrossetechnology.com/alerts/remote-water-leak-detector-early-warning-alerts.php

New Video Showing Liquid Crystal Thermography


In light of several media spotlights on the TLC-100, including FrostyTech, EDN, and Electronics Product Magazine, ATS has released a new video showing the Liquid Crystal Thermography Kit in action. ATS engineer, Greg, shows us how liquid crystals begin turning red, then into different colors, representing the temperature distribution of the component or board. By applying these liquid crystals, engineers can visually find hotspots and temperature fields on chips and other electronic components.

Learn More about the TLC-100

Order the TLC-100

Request a Quote

 

Announcing our ATS Electronics Cooling Webinars for Third Quarter of 2012

ATS, Advanced Thermal Solutions, Inc. will present technical webinars on electronic cooling topics in July, August and September 2012. Each of these free events will provide engineering-level training in a key area of modern thermal management.

Here are the different webinar topics and presentation times:

Using Thermal Interface Materials to Improve Heat Sink Thermal Performance

July 26, 2012 at 2:00 p.m. ET

To cool hotter components, engineers are using larger fans and heat sinks, and increasing surface areas. These hardware enhancements can add significantly to design costs. In many cases, cooling performance can be improved by using a higher performance interface material between the case and the heat sink. Participants will learn the importance of lowering thermal resistance using thermal interface materials, or TIMs, and the different kinds of TIMs available from the market.

Air Jet Impingement Cooling

August 23, 2012 at 2:00 p.m. ET

Ongoing increases in power in devices such as processors and IGBTs mean that higher capacity cooling methods are needed to remove excess heat. One such method is the jet impingement of a liquid or gas onto a surface on a continuous basis. Lab experiments at ATS have shown up to a 40% improvement in cooling achieved using this method. This webinar will explore jet impingement cooling theory, implementation and best practices.

LED Thermal Management in Commercial and Consumer Lighting Applications

September 27, 2012 at 2:00 p.m. ET

Excess heat directly affects both short-term and long-term LED performance. The short-term effects are color shift and reduced light output, while the long-term effect is accelerated lumen depreciation and thus shortened useful life. Participants will learn how to diagnose and solve thermal issues in consumer and commercial LED applications.

Each of these one-hour online tutorials will include detailed visuals, real world examples, instructions, definitions and references. Audience questions will be answered by the presenters during and after the presentation. One or more ATS PhD-level thermal engineers will be presenting live.

There is no cost to attend these ATS webinars, but virtual seating is limited. Registration is available online at http://www.qats.com, or by calling 1-781-949-2522.

http://qats.com/Training/Webinars/7.aspx

 

How to Calculate Heat Loads for Liquid Cooling Systems

A series of calculations can be used to find the thermal loads in common liquid cooling systems. Calculations of this nature are needed to predict the performance of liquid cooling systems, which are effective but complex thermal management solutions. Several equations must be calculated to fully understand the behavior of a liquid cooled system, and ATS is providing these to engineers via personal instruction and in a paper available free from the company’s website, Qats.com.

IIn the paper, which appears in the company’s e-magazine, ATS considers a liquid cooling system as a closed loop system with three major components: cold plate, heat exchanger and pump. The cold plate is typically made from aluminum or copper, and is attached to the device being cooled. The plate usually has internal fins which transfer heat to the coolant flowing through them. This fluid moves from the cold plate to a heat exchanger where its heat is transferred to the ambient air via forced convection. The final part of the cooling loop is the pump, which drives the fluid through the loop.

A series of equations is provided to predict the final temperature of the device being cooled. The first of these equates the surface temperature of this device with the product of the power dissipated by the device times the thermal resistance of the cold plate (and its thermal interface material), added to the temperature of the water entering the cold plate.

The sequence of calculations factors in specifications from the cold plate, heat exchanger and pump. The result is a solution for the device temperature as a function of cold plate resistance. In the example cited by ATS, a cold plate thermal resistance of less than 18 degrees C/W is required to cool an Intel Xeon 5492 processor in a 25C temperature environment.

Liquid cooling is an important and expanding practice in the electronics industry. It is important to understand the impact on performance of all three major parts of liquid cooling loops (cold plate, heat exchanger and pump) to ensure an acceptable level of performance at the lowest cost.

Instructions for calculating load for liquid cooling systems are available on Qats.com in the pages of Qpedia, the thermal management emagazine from ATS. More information is also available by calling 1-781-949-2522.