Tag Archives: Power Brick

ATS Showcasing Thermal Solutions for Power Electronics at APEC 2018

Advanced Thermal Solutions, Inc. (ATS), a leading-edge thermal engineering and manufacturing company focused on the thermal management of electronics, is pleased to announce that it will be showcasing its new line of liquid cold plates and other thermal solutions for power electronics in Booth No. 1738 at APEC 2018, the world’s premier event for applied power electronics, being held in the Henry B. Gonzalez Convention Center in San Antonio, Texas from March 4-8.

APEC 2018

ATS will have a video demonstration and samples of its newly-released liquid cold plates, which boast an innovative, internal fin array with an optimized aspect ratio that provides 30 percent better performance than other commercially-available cold plates currently on the market.

ATS cold plates are the perfect thermal solution for power electronics, such as IGBT, wide-bandgap, and more.

“Even as power supplies and power ICs increase in efficiency, challenging thermal issues remain,” said Steve Nolan, ATS Vice-President of Sales and Business Development. “There is a demand for more power across the industry and ATS is committed to supporting the electronics industry with the right solutions in the varied component and end-markets on the market today, whether its cooling for IBGT, emerging wide-bandgap, power bricks, CPUs, BGAs or more.”

He added, “APEC provides us the opportunity to share our solutions with these manufacturers, as well as discuss how we can help with any of their future needs.”

ATS cold plates are the perfect solution for cooling high-powered electronics, such as IGBT modules. (Advanced Thermal Solutions, Inc.)

Cold plates are part of an array of liquid cooling solutions that ATS has to offer, including heat exchangers with the industry’s highest density fins to optimize heat transfer and a line of chillers for precise control of coolant temperature.

In addition to its liquid cooling solutions for power electronics, ATS will also showcase its popular Power Brick heat sinks, which are based on the patented maxiFLOW™ design and specially designed for cooling 1/8, 1/4, 1/2, and full-brick DC/DC power converters. ATS has added a straight-fin option to its line of power brick heat sinks to give power engineers an option with a smaller footprint for crowded boards.

ATS has straight-fin heat sinks as part of its Power Brick line to give additional cooling options for power engineers. (Advanced Thermal Solutions, Inc.)

ATS will also display samples of its vast array of high-performance flat and round heat pipes that are perfect for spreading heat away from high-powered components, particularly in boards that have high component-density and little space for other cooling methods.

Visit ATS at Booth No. 1738 at APEC 2018 and join Steve Nolan and Product Engineering Manager Greg Wong to learn more about the numerous thermal solutions that ATS has designed for the power electronics industry.

Find more information about ATS liquid cold plates, Power Brick heat sinks, or ATS consulting and design services, at https://www.qats.com/ or contact ats-hq@qats.com.

#WeCoverTheBoard: ATS Has Thermal Solutions to Cover the Whole Board

We Cover The Board

Advanced Thermal Solutions, Inc. (ATS) has an extensive line of heat sinks and board level thermal solutions that allow ATS engineers to work with industry-leading components and solve the industry’s toughest thermal challenges. (Advanced Thermal Solutions, Inc.)

Advanced Thermal Solutions, Inc. (ATS) has an extensive product line of innovative, off-the-shelf and custom heat sinks and attachments that provides the broadest range of designs to meet the demanding thermal challenges presented by today’s high-powered electronics. Led by its patented maxiFLOW™, which provides the highest thermal performance for physical volume it occupies compared to other heat sinks on the market, ATS has a solution to meet any thermal problem.

In addition, ATS engineers have world-renowned expertise in thermal management and are capable of designing liquid and air cooling solutions using heat sinks, heat pipes, heat exchangers, fans, and cold plates. ATS has more than two decades of solving the industry’s toughest thermal challenges and have a proven record of success in handling the industry’s leading components.

From the latest generation of Intel processors to Altera’s high-powered Stratix FPGA to Qualcomm’s ARM processors to Texas Instruments, Nvidia, NXP, Cavium, and many more, ATS has the experience, the analytical capability, and the products to provide you with the necessary thermal management.

Board Level Solutions

maxiFLOW™ – maxiFLOW™ heat sink design provides the highest thermal performance for the physical volume that it occupies as compared to other heat sink designs. maxiFLOW™ heat sinks are ideally suited to meet the thermal requirements of a broad range of electronics packages, including: BGA, QFP, LCC, LGA, CLCC, TSOP, DIPs and LQFP.

Straight Fin – ATS offers a large variety of high performance Straight fin heat sinks that can be used in many applications where the direction of the airflow is clearly defined. The straight fin heat sink can be utilized in areas where the maxiFLOW™ flair-fanned cannot be used, providing an excellent alternative for cooling thermally sensitive devices.

Cross-Cut – Electronics packages are numerous and range from BGA, QFP, LCC, LGA, CLCC, TSOP, DIPs, LQFP and many others. ATS offers a large variety of cross cut heat sinks that can be used in a variety of applications where the direction of the airflow is ambiguous. The cross cut allow for the heat sink to receive air from any direction.

Pin Fin – Electronics packages are numerous and range from BGA, QFP, LCC, LGA, CLCC, TSOP, DIPs, LQFP and many others. ATS offers a large variety of cross cut heat sinks that can be used in a variety of applications where the direction of the airflow is ambiguous. The cross cut tape on allow for the heat sink to receive air from any direction and can be easily attached to the device by a thermally conductive tape.

fanSINK™ – In many electronic systems, such as telecomm and datacom chassis, or 1U, 2U servers and blades, the system air flow rate is not adequate for cooling of high power devices. Therefore, additional air flow introduced at the device level is required. ATS offers a large family of fanSINK™ products for applications where FPGA or ASICs in BGA packages are deployed. ThefanSINK™ can be either clipped on to the device by maxiGRIP™ or superGRIP™ heat sink attachment technologies or taped on.

Power Brick – DC/DC power converters are an essential part of PCB design and their performance requires a stable temperature for optimum performance. ATS has produced a broad array of high performance power brick heat sinks, based off of the patented maxiFLOW™ design, to effectively cool DC/DC power converters and power modules deployed in a host of electronics applications. ATS’ power brick heat sinks are available in full, half, quarter and eighth packaging.

pushPIN™ – With over 108K different push pin heat sink assembly configurations, ATS offers the largest push pin heat sink offering in the market. Select from fine and ultra-fine pitch heat sinks designed for high velocity air flows and coarse pitch heat sinks for low velocity air flow conditions. Offered in straight fin, cross-cut and the ultra performance maxiFLOW™ fin geometries, ATS pushPIN™ heat sink line is suited to meet a wide variety of applications for components ranging in size from 25mm-70mm. Push pins are offered in brass and plastic and are packaged with different compression springs to achieve precise force required for secure attachment.

blueICE™ (Ultra Low Profile) – In many electronics systems, such as Telecomm, Datacomm, Biomedical equipment and others, card-to-card spacing is small, yet stringent thermal requirements remain the same. Electronics packages such as BGA, QFP, LCC, LGA, CLCC, TSOP, DIP, LQFP are commonly used with stringent thermal requirements in a tight space with limited airflow. Ultra low profile heat sinks offered by ATS range from 2 to 7mm in height and are ideally suited for tight-space application electronics since they offer the best thermal performance. Their thermal resistance is as low as 1.23° C/W within an air velocity of 600 ft/min.

Standard Board Level – ATS’ high quality, low cost, aluminum stamped heat sinks are ideal for low power thermal management solutions. The simple design and manufacturing of these heat sinks allows high volume manufacturing and reducing assembly costs. Stamped heat sinks are ideally used for TO packages and other power devices.

Extrusions – Aluminum extrusions are the most cost-effective solutions for the majority of electronic cooling applications. ATS offers a wide variety of aluminum profiles used for heat sink fabrication and other aluminum applications. Whether you are seeking a standard extrusion profile or the expertise from our design team to create a new and innovative profile, ATS has the capabilities and expertise to meet your requirements.

Heat Sink Attachments

superGRIP™ – superGRIP™ is a two component attachment system which quickly and securely mounts heat sinks to a wide range of components, without needing to drill holes in the PCB. superGRIP™ provides a strong, even attachment force with minimal space required around the components perimeter, making it ideal for densely populated PCBs. superGRIP™ is available with ATS maxiFLOW™ heat sink and straight fin heat sinks.

maxiGRIP™ – maxiGRIP™ is a unique, two component attachment system which quickly and securely mounts heat sinks to a wide range of components, without needing to drill holes in the PCB. The steady, even attachment force provided by maxiGRIP™ allows the heat sink and thermal interface material to achieve maximum thermal performance. maxiGRIP™ is available with ATS maxiFLOW™, straight fin, fanSINK™ and device specific heat sinks.

Thermal Tape
– The interface material plays a pivotal role in transporting the heat from the component to the heat sink. The tape is applied to the base of the heat sink and then the heat sink is attached to the component. For tape to work well, proper cleaning of the component surface and the base of heat sink is required. Also, it is usually necessary to apply the tape with a certain amount of pressure.

Power Brick: #GoldStandard Heat Sinks for DC/DC Converters

Power Brick

ATS Power Brick heat sinks are the #GoldStandard for cooling eighth, quarter, half, and full brick DC/DC power converters. (Advanced Thermal Solutions, Inc.)

Advanced Thermal Solutions, Inc. (ATS) has a line of Power Brick heat sinks (available through Digi-Key Electronics and Arrow) that are specially designed to cool eighth-, quarter-, half-, and full-sized DC to DC power converters and power modules. Power Brick heat sinks feature ATS’ patented maxiFLOW™ design, which reduces the air pressure drop and provides greater surface area for more effective convection cooling.

Power Brick heat sinks are a critical component for the optimal thermal management of electronic devices because DC/DC power converters are used in many applications and across a number of industries, including communications, health care, computing, and more.

DC/DC converters are electronic circuits that convert direct current (DC) from one voltage to another. Converters protect electronic devices from power sources that are too strong or step up the level of the system input power to ensure it runs properly. The process works by way of a switching element that turns the initial DC signal into a square wave, which is alternating current (AC), and then passes it through a second filter that converts it back to DC at the necessary voltage.

As explained in an article on MaximIntegrated.com, “Switching power supplies offer higher efficiency than traditional linear power supplies. They can step-up, step-down, and invert. Some designs can isolate output voltage from the input.”

When converting electrical input to the proper voltage, DC/DC converters operate at a specified efficiency level, with some energy lost to heat. ATS Power Brick heat sinks provide the necessary step of dissipating that heat away from the converter to lower the junction temperature. This will optimize the performance of the component and ensure the longevity of the converter.

Anodization boosts Power Brick heat transfer capability

The pleasing gold color that has made Power Brick one of the most popular lines of heat sinks for DC/DC converters stems from the anodization process that ATS uses for its heat sinks. Anodization, as noted in an earlier blog post on this site, “changes the microscopic texture of a metal, making the surface durable, corrosion- and weather-resistant.”

Surface anodization works by turning the metal into the anode (positive electrode) of an electrolytic circuit. By passing an electric current through an acidic electrolytic solution, hydrogen is released at the cathode (negative electrode) and oxygen is released at the anode. The oxygen on the surface of the metal anode forms a deposit of metal oxide of varying thickness – anywhere from 1.8-25 microns.

The previous article explained, “The advantages of surface anodizing are the dielectric isolation of the cooling components from their electronics environment, and the significant increase in their surface emissivity.”

The emissivity coefficient of an anodized surface is typically 0.83-0.86, which is a significant boost from the standard coefficient of aluminum (0.04-0.06). By increasing the emissivity of the metal, there is also a significant enhancement of the metal’s radiant heat transfer coefficient.

The eye-catching gold color of ATS Power Brick heat sinks is added during the anodization process.

maxiFLOW™ design gives Power Brick an edge

Anodization of heat sinks is a standard practice to ensure that the metal components can withstand the rigors of dissipating heat from high-powered components. The feature that gives an ATS Power Brick heat sink the significant edge on its competitors is its patented maxiFLOW™ fin geometry, which has higher thermal performance for the physical volume it occupies compared to other heat sink designs.

maxiFLOW™ design is a low-profile, spread-fin array, which offers greater surface area for convection cooling. While it offers more surface area, it does not require additional space within the electronics package. This is an important feature in today’s electronics devices, which have an ever-increasing component density and in which space is always at a premium. This is an especially important feature for designers that want to cool DC/DC converters but are limited in the amount of available room.

Independent testing at Northeastern University of various heat sink designs demonstrated that maxiFLOW™ had the lowest thermal resistance for natural and forced convection, particularly when air flow velocity was below two meters per second. For heat sinks with the same base dimensions and fin height, maxiFLOW™ performed the best.

Testing has demonstrated that maxiFLOW™ can produce 20 percent lower junction temperatures and 40 percent lower thermal resistance than other heat sink designs. Utilizing maxiFLOW™ allows ATS Power Brick heat sinks to meet the industry standard base plate temperature of 100°C.
For more information about maxiFLOW™, watch the video below:

Power Brick meets industry standards

In the DC/DC market, there are a number of standard footprints that manufacturers use to offer flexibility for designers in choosing a vendor and in laying out a PCB. ATS has addressed the industry standard footprints with its Power Brick heat sinks. This will facilitate the use of the heat sinks for thermal management.

By optimizing the thermal management and meeting industry standards, Power Brick heat sinks can provide cost savings and reduce MTBF. Rather than having to over-design a system or a layout, engineers can turn to Power Brick as a thermal solution.

It is not only the industry standard footprints that Power Brick heat sinks have matched but also the standard hole patterns, which meet the standards set by the Distributed-power Open Systems Alliance (DOSA) to make assembly easy. The three millimeter holes (and soon 3.5 mm) match up to sizes commonly used in power brick manufacturing to ensure the proper connection for the heat sink (to avoid increasing the thermal resistance) and also to avoid using additional space in the tight confines of a PCB.

For the above reasons, Power Brick heat sinks are the “gold standard” for cooling DC/DC converters. Learn more in the video below:

For more information about Advanced Thermal Solutions, Inc. thermal management consulting and design services, visit www.qats.com or contact ATS at 781.769.2800 or ats-hq@qats.com.


i http://uk.rs-online.com/web/generalDisplay.html?file=automation/dc-converters-overview&id=infozone
ii https://www.maximintegrated.com/en/app-notes/index.mvp/id/2031
iii https://www.qats.com/cms/2010/11/09/how-heat-sink-anondization-improves-thermal-performance-part-1-of-2/
iv https://www.qats.com/cms/wp-content/uploads/2013/09/Qpedia_Oct08_How-Air-Velocity-Affects-HS-Performance.pdf